Thermal Inkjet: The thermal ink-jet method was not the first ink-jet method implemented in a product, but it is the most successfully used in consumer desktop printers and is making inroads in the industry. In this technology, drops are formed by rapidly heating a resistive element in a small chamber containing the ink. The temperature of the resistive element rises to 350o- 400o C, causing a thin film of ink above the heater to vaporize. The vaporization quickly creates a bubble, causing a pressure pulse that forces the drop of ink through the nozzle. Ejection of the drop then leaves a void in the chamber that is subsequently filled by replacement fluid in preparation for creation of the next drop. Depending on its design, a thermal ink-jet can be a roof-shooter with an orifice located on top of the heater, or a side-shooter with an orifice on a side located nearby the heater.
Advantages: This technology offers potential for very small drop sizes and high nozzle density, which leads to compact devices along with lower print head and product costs.
Disadvantages: This technology narrows down the option of ink fluids that can be used. The ink fluid to be suitable for thermal inkjet should be specially designed to vaporize (implying aqueous solution) and must be able to tolerate substantially high local temperatures. A combination of poorly designed fluids & high temperatures can cause a hard coating to form on the resistive element, reducing its efficiency & leading to reduction of print head life. The high temperature can also cause problems if, for example, the functionality of the fluid is damaged due to the high temperature.
Major Players: Canon, HP, Lexmark, Olivetti
Piezo Inkjet: Piezoelectric inkjet is currently the technology of choice for most emerging industrial application. In this technology, a piezo crystal undergoes distortion when an electric field is applied, and this distortion is used to mechanically create a pressure pulse that causes a drop to be ejected from the nozzle. There are many variations of piezo inkjet architectures including tube, egde, face, moving wall, and piston.
Advantages: Allows maximum ink development freedom amongst all the inkjet technologies, Long head life.
Disadvantages: Higher cost for print heads and associated hardware, limiting cost effective integration in low end products.
Major Players: XAAR, Trident, Seiko-Epson, Konica Minolta, Hitachi Ricoh, Fujifilm Dimatrix
Electrostatic Inkjet: Electrostatic inkjet is characterized by drops being drawn from an orifice under the influence of an electrostatic field. This field, acting between an electrode and the orifice, attracts free charges within the ink to its surface in such a way that a drop is produced when the electrostatic forces pull exceeds the surface tension of the ink. As this technique relies on the attraction of free charges, the ink is required to be conductive.
Advantages: Higher achievable resolutions than piezo inkjet are possible, Very small drops can be formed while still using pigments, as the size of the drop is controlled by the voltage on an ejection point and the properties of the particles, rather than by the size of the nozzle, High optical density images are possible due to the high concentration of ink fluid in the ejected drops.
Disadvantages: Only conductive fluids can be used, high cost of implementation of the technology.
Major Players: TTP, NEC, Tokyo Electric, Mathushita
MEMS Inkjet: This technology gets its name Micro-Electro Mechanical Systems (MEMS) fabrication techniques, which are currently used for integrated circuit production and have been adapted to manufacture inkjet heads. MEMS is proving to be a boon in creating nozzles, holes, manifolds and channel structures in inkjet head design. MEMS inkjet heads can be fabricated using modified semiconductor fabrication technology, laser ablation, photolithography, molding and plating, wet etching and dry etching, electro discharge machining (EDM), and other technologies capable of manufacturing very small devices. MEMS DOD print heads are invariably still, based on either piezo or thermal inkjet technology.
Advantages: The scale of MEMS is such that it permits larger and denser arrays of smaller ink orifices, increasing print resolution and MEMS inkjet heads work on the concept of single pass inkjet printing thus increasing the printing speed.
Disadvantages: At the moment, the type of ink fluid than can be used is restricted to aqueous, With a multitude of nozzles present, there is a need to develop foolproof unclogging systems and mechanism to detect/correct faulty nozzles, Initial high cost of implementation till it become a widely used technology.
References
1) The Chemistry of Inkjet Inks, Shlomo Magdassi.
2) Hue P. Le., (1998), Progress and Trends in Ink-jet Printing Technology, Journal of Imaging Science and Technology 42(1): 49–62, Le Technologies, Inc., Beaverton, Oregon
3) Burton J., Single Pass Inkjet Explodes – MEMS the Word